include include use // Start config // Pi Board pi_board_size = [51,21]; //mm pi_board_screw_holes_center_from_board_edge_distance = [3.7/2/*3.7 is the difference between screen and pi pcb height 21-24.7 */+4.8,2]; //mm pi_board_screw_holes_diameter = 2.1; //mm pi_board_padding = 1; //mm // Screen screen_pcb_size = [24.7,27,13.3]; //mm (+- 0.2) 13.3mm are pin headers. screen_pcb_screw_holes_center_from_board_edge_distance = 2.1; //mm screen_pcb_screw_holes_diameter=2.8; //mm screen_pcb_screw_holes_spacing=[20.5,23]; //mm active_screen_area = [24.7,16.9,3.5]; //mm (old: 13.86) active_screen_area_offset_from_corner = [0,5.08]; //mm // MEMS Package (HCLGA) mems_microphone_package_size = [3,4,1.06]; //mm https://cdn-learn.adafruit.com/assets/assets/000/049/977/original/MP34DT01-M.pdf mems_microphone_position_offset_from_corner = [11.5,pi_board_padding+screen_pcb_size.x/2-mems_microphone_package_size.y/2,0]; //mm mems_border_size = 0.6; // mm // Asanoha pattern asanoha_pattern_size = [40.7,20.35,1]; //mm asanoha_pattern_offset_from_corner = [(pi_board_padding+pi_board_screw_holes_diameter)*2,pi_board_padding+screen_pcb_size.x/2-asanoha_pattern_size.y/2,mems_microphone_position_offset_from_corner.z]; //mm // Screws m2_screw_nut_size = [5,5,1.6]; // Misc walls_thickness = 2; //mm rounding_radius=1.5; //mm resolution = 80; // End config // Modules module sector(radius, angles, fn = resolution) { r = radius / cos(180 / fn); step = -360 / fn; points = concat([[0, 0]], [for(a = [angles[0] : step : angles[1] - 360]) [r * cos(a), r * sin(a)] ], [[r * cos(angles[1]), r * sin(angles[1])]] ); difference() { circle(radius, $fn = fn); polygon(points); } } module arc(radius, angles, width = 1, fn = resolution) { difference() { sector(radius + width, angles, fn); sector(radius, angles, fn); } } // Modeling difference(){ // Body cube(size=[pi_board_size.x+2*pi_board_padding,screen_pcb_size.x+2*pi_board_padding,walls_thickness]); // Fillet Edge fillet_mask_z(l=walls_thickness, r=rounding_radius, align=V_UP, $fn=resolution); translate([pi_board_size.x+2*pi_board_padding,screen_pcb_size.x+2*pi_board_padding,0]) fillet_mask_z(l=walls_thickness, r=rounding_radius, align=V_UP, $fn=resolution); translate([pi_board_size.x+2*pi_board_padding,0,0]) fillet_mask_z(l=walls_thickness, r=rounding_radius, align=V_UP, $fn=resolution); translate([0,screen_pcb_size.x+2*pi_board_padding,0]) fillet_mask_z(l=walls_thickness, r=rounding_radius, align=V_UP, $fn=resolution); // MEMS Package (HCLGA) translate(mems_microphone_position_offset_from_corner) cube(size=[mems_microphone_package_size.x,mems_microphone_package_size.y,walls_thickness]); // Screws + Nuts translate([pi_board_screw_holes_center_from_board_edge_distance.y+pi_board_padding,pi_board_screw_holes_center_from_board_edge_distance.x+pi_board_padding,0]) cylinder(walls_thickness,pi_board_screw_holes_diameter/2,pi_board_screw_holes_diameter/2,$fn=resolution); translate([pi_board_screw_holes_center_from_board_edge_distance.y+pi_board_padding,pi_board_screw_holes_center_from_board_edge_distance.x+pi_board_padding,walls_thickness-m2_screw_nut_size.z]) cylinder(m2_screw_nut_size.z,m2_screw_nut_size.x/2,m2_screw_nut_size.x/2,$fn=6); translate([pi_board_screw_holes_center_from_board_edge_distance.y+pi_board_padding,screen_pcb_size.x-pi_board_screw_holes_center_from_board_edge_distance.x+pi_board_padding,0]) cylinder(walls_thickness,pi_board_screw_holes_diameter/2,pi_board_screw_holes_diameter/2,$fn=resolution); translate([pi_board_screw_holes_center_from_board_edge_distance.y+pi_board_padding,screen_pcb_size.x-pi_board_screw_holes_center_from_board_edge_distance.x+pi_board_padding,walls_thickness-m2_screw_nut_size.z]) cylinder(m2_screw_nut_size.z,m2_screw_nut_size.x/2,m2_screw_nut_size.x/2,$fn=6); translate([pi_board_size.x-pi_board_screw_holes_center_from_board_edge_distance.y+pi_board_padding,pi_board_screw_holes_center_from_board_edge_distance.x+pi_board_padding,0]) cylinder(walls_thickness,pi_board_screw_holes_diameter/2,pi_board_screw_holes_diameter/2,$fn=resolution); translate([pi_board_size.x-pi_board_screw_holes_center_from_board_edge_distance.y+pi_board_padding,pi_board_screw_holes_center_from_board_edge_distance.x+pi_board_padding,walls_thickness-m2_screw_nut_size.z]) cylinder(m2_screw_nut_size.z,m2_screw_nut_size.x/2,m2_screw_nut_size.x/2,$fn=6); translate([pi_board_size.x-pi_board_screw_holes_center_from_board_edge_distance.y+pi_board_padding,screen_pcb_size.x-pi_board_screw_holes_center_from_board_edge_distance.x+pi_board_padding,0]) cylinder(walls_thickness,pi_board_screw_holes_diameter/2,pi_board_screw_holes_diameter/2,$fn=resolution); translate([pi_board_size.x-pi_board_screw_holes_center_from_board_edge_distance.y+pi_board_padding,screen_pcb_size.x-pi_board_screw_holes_center_from_board_edge_distance.x+pi_board_padding,walls_thickness-m2_screw_nut_size.z]) cylinder(m2_screw_nut_size.z,m2_screw_nut_size.x/2,m2_screw_nut_size.x/2,$fn=6); translate(asanoha_pattern_offset_from_corner) cube(size=[asanoha_pattern_size.x,asanoha_pattern_size.y,walls_thickness]); } difference(){ union(){ // MEMS Package (HCLGA) translate(asanoha_pattern_offset_from_corner) drawAsanoha(); translate([mems_microphone_position_offset_from_corner.x- mems_border_size,mems_microphone_position_offset_from_corner.y- mems_border_size,mems_microphone_position_offset_from_corner.z]) cube(size=[mems_microphone_package_size.x+mems_border_size*2,mems_microphone_package_size.y+mems_border_size*2,walls_thickness]); } // MEMS Package (HCLGA) translate(mems_microphone_position_offset_from_corner) cube(size=[mems_microphone_package_size.x,mems_microphone_package_size.y,walls_thickness]); }